TROUBLESHOOTING PROCESS OPERATION

Objective:

• Develop a broad understanding of the core functional principles required for effective operational processes
• Evaluate modern operational practices and their contribution to process reliability and organizational excellence
• Apply appropriate maintenance improvement strategies to enhance equipment reliability and operational performance
• Develop operational resource and support system analysis to identify improvement opportunities
• Understand operational audit principles and develop effective process standards
• Apply leadership and motivation principles to improve technical process operation and management
• Strengthen problem-solving capabilities to address operational challenges effectively

Content:

Modern Operations Practice and Performance Improvement

• Reviewing modern operational practices in a changing global environment
• Integrating maintenance and production functions to achieve world-class operations
• Applying performance measurement models for operational improvement
• Balancing speed, quality, and cost in maintenance performance measurement
• Understanding the role of planning departments in operational success
• Conducting variability analysis
• Developing operational strategies for continuous improvement and organizational excellence

Maintenance Improvement Strategies

• Selecting the appropriate maintenance tactic mix
• Reliability Centered Maintenance (RCM)
• Total Productive Maintenance (TPM)
• Run-to-Failure (RTF) maintenance
• Condition-Based Maintenance (CBM)
• Time-Based Maintenance (TBM)
• Skills Level Upgrade (SLU)
• Design Out Maintenance (DOM)

Operational Resource and Support System Analysis

• Developing a blueprint for effective operational practices
• Conducting resource and support system analysis
• Applying gap analysis to identify improvement areas
• Developing leadership and motivation strategies for operations teams
• Understanding PAS 55 maintenance process standards
• Applying principles of information management
• Building workforce training, awareness, and competency programmes

Problem Solving in the Operations Environment

• Identifying, assessing, and controlling operational risks
• Understanding the theory of inventive problem solving
• Applying structured problem-solving techniques
• Using practical exercises and facilitation methods to resolve operational issues

Scenario Analysis and Action Planning

• Conducting operational relationship scenario analysis
• Completing operational assessment assignments
• Scoring and evaluating operational process effectiveness
• Understanding operational complexity and integrating improvement strategies
• Developing action plans for sustainable operational performance

For Whom:

• Maintenance Engineers and Reliability Professionals
• Operations Engineers and Technical Support Staff
• Maintenance Planners and Supervisors
• Reliability Engineers
• Maintenance Team Leaders and Managers
• Operations Team Leaders and Managers
• Engineering and Technical Management Professionals responsible for process reliability and operational improvement